Project Details - dremel.com

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SKILL LEVEL

For most cosplayers, a Dremel rotary tool is a definite must-have. It's a versatile tool that can be used across a wide range of skill levels and for all kinds of different projects. If you're new to using a Dremel, here are the top things to keep in mind before you start your next cosplay project.

by Courtney H

1 PROJECTS

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Supplies Needed For This Project

TOOL

3000 Variable Speed Rotary Tool

Model # 3000

TOOL

2050 Stylo+ Versatile Craft Tool

Model # 2050

TOOL

7760 Cordless Rotary Tool

Model # 7760

ACCESSORY

Dremel 407 Sanding Band

Model # 407

ACCESSORY

Dremel 446 Sanding Band

Model # 446

ACCESSORY

Dremel 432 Sanding Band

Model # 432

Materials

1
Eva Foam

Let's Get Started

To reduce the risk of injury user must read instruction manuals for all tools used in this project. Wear eye and respiratory protection. Use clamps to support work piece whenever practical.

STEP 1

Find the right Dremel for your task

There's no shortage of options when it comes to Dremel. Across our projects, we've used the Dremel Lite, the Dremel 3000 and the Dremel Stylo+. Each varies in size and power to cover all types of cosplay projects, so far our favorite is the Dremel 3000. If you plan on creating large builds, the Dremel 3000 will be up to the task. It's high-powered, ranging from 5,000 to 35,000 RPM, which means it's a particularly good choice for dense materials. If you find that the 3000 is a bit heavier than you prefer for your longer builds, consider the Flex-Shaft attachment. This attachment connects to any high-power Dremel rotary tool and we've found that this adds a lot to flexibility and comfort without giving up any speed or power. Compared to the Dremel 3000, we'd recommend the Dremel Lite and Stylo+ for more specific scenarios or skill levels.

STEP 2

Use the right sanding drum for the right tasks

The sanding band is a Dremel bit that's really useful for carving, smoothing, texturing, and detailing your build--as long as you're using the right grit for the task! There are three different grits of dremel sanding bands: very fine (240 grit), fine (120 grit), and coarse (60 grit). Each grit produces a different effect and has its place in the lifespan of a project. Here's how we tend to use each grit: Coarse Grit is for carving or shaping as it quickly removes a lot of material. This is likely to leave your foam with a rough texture, so be sure to skip it if you're looking for an especially smooth finish. Use Fine Grit to refine shapes or smooth out unwanted texture. This grit is a good middle ground: it carves and shapes material at a slower speed than the coarse grit, but leaves a smoother texture in its wake. Very Fine Grit is perfect for cleaning seams and creating precise details. (Don't forget to hit it with a heat gun for an extra smooth and sealed foam surface!)